Force Measurement in all its variety

Wireless Sensor & IoT Solutions

Wireless Sensors for Force and Torque Measurement

To expand our portfolio, we are partnering with core sensing GmbH in Darmstadt to offer innovative solutions for the wireless acquisition, transmission, and analysis of measurement data. By combining the expertise of both companies, we are creating new, comprehensive systems that integrate precision sensor technology with modern wireless, IoT, and cloud technology.

This partnership combines many years of experience in sensor and measurement technology with comprehensive expertise in the areas of wireless communication, IoT platforms, data management, and cloud applications. This enables us to provide our customers with an end-to-end solution—from data acquisition to the intelligent use of the collected data.

Wireless Technology for Smart Sensor Solutions

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Wireless Measurement Data Transmission with IoT and Cloud Connectivity

Our wireless technology enables the reliable and energy-efficient transmission of measurement data without the need for complex cabling. The forces, torques, or other process variables measured by our sensors are transmitted wirelessly to gateways, machine controllers, or directly to cloud systems. There, the data is processed, analyzed, and visualized in real time.

Power is supplied via existing cable connections, induction loops, or rechargeable/non-rechargeable batteries, which provide up to 12 months of operation depending on the activities selected.

Services at a Glance:

The wireless modules enable flexible monitoring of machines, systems, and mobile applications, optimize processes, and facilitate the implementation of new digital services. The collaboration between Primosensor and Core Sensing creates added value for companies that want to make their measurement technology future-proof, networked, and efficient.

What is radio technology?

Wireless technology refers to the wireless transmission of information using electromagnetic waves. Instead of transmitting data via cables, measured values are sent via radio (e.g., Bluetooth, Wi-Fi, LoRaWAN, cellular/5G, or proprietary wireless protocols) from a sensor to a receiver or directly to the cloud.

In an industrial setting, wireless technology today usually means:

As a result, wireless technology today is much more than just a wireless connection—it is a central component of Industry 4.0, the IoT (Internet of Things), and predictive maintenance.

Your Benefits at a Glance

Dashboard for Smart Analysis of Your Measurement Data

An intelligent dashboard makes measurement data available anytime, anywhere. Collected sensor readings are clearly visualized in real time and can be analyzed both live and historically.

Customizable dashboards allow users to view relevant metrics, charts, and status information tailored to their needs. This enables users to keep track of key metrics and the status of their systems at all times.

Automatic notifications when thresholds are exceeded facilitate a rapid response and enhance process reliability. At the same time, the centralized storage of all measurement data simplifies the documentation, analysis, and tracking of measurement processes.

Thanks to the cloud connection, authorized users can access their measurement data from anywhere via a PC, tablet, or smartphone. Open interfaces also enable integration into existing IT and automation systems and lay the foundation for future-proof, digital measurement technology and efficient condition monitoring.

Ideal for commissioning;
for service and maintenance teams.

We’ve all been there. You’re fixing something—for example, a problem with the A solar power system—and you don’t know: does it work or doesn’t it? So: up the ladder—down the ladder, and so on. There are many examples of similar situations. This is especially true in industry, where quick response times and rapid repairs are even more critical.

In addition to the wired infrastructure, supplemental wireless technology provides significant added value for commissioning, maintenance, and repair work. While working on-site, service technicians use mobile devices to access the machine’s current measurement and operating data directly, without having to rely on the control room. The data is available in real time, and the current status of the system is immediately visible.

This makes it possible to isolate faults more quickly and perform diagnostics faster. Changes in process values are displayed during maintenance, and the effects of adjustments or repairs can be verified immediately. This reduces the need for coordination between the control room and maintenance personnel and significantly shortens downtime.

Another advantage: Decisions can be made directly at the plant. All relevant information is available on site. The team does not have to move back and forth between the machine and the control room or wait for feedback over the phone. This increases the efficiency of maintenance work and, at the same time, improves workplace safety, since the plant’s status is transparent at all times.

The combination of stable, wired communication with power supply and a flexible wireless connection in our force transducers thus brings together the advantages of both technologies: the highest reliability for regular plant operation and maximum mobility for maintenance and service calls. The result is shorter repair times, higher plant availability, and more efficient and targeted maintenance.

Your Benefits at a Glance

We carry a wide range of products with wireless measurement data transmission

Stage technology

Crane technology products

Silo & vessel weighing

Drive engineering

FAQ

Frequently asked questions

What is wireless measurement data transmission?

In wireless measurement data transmission, sensor readings are transmitted without cables to a gateway, a machine control system, or directly to the cloud. Primosensor provides the appropriate sensor technology, while Core Sensing complements this with wireless communication and data delivery to create an end-to-end solution.

A cloud connection enables location-independent access to measurement data, as well as its centralized storage and analysis. When combined with Primosensor’s sensor solutions and Core Sensing’s cloud and dashboard solutions, measurement values are available in real time for analysis and visualization.

This integrated solution is particularly well-suited for the wireless measurement of forces, torques, and other physical quantities. Primosensor develops custom sensors for this purpose, which are intelligently networked using Core Sensing’s IoT technology.

Wireless sensor solutions are suitable for machine and plant engineering, test benches, and industrial measurement tasks that require flexible data acquisition. The combination of Primosensor’s precise measurement technology and Core Sensing’s IoT platforms enables easy integration into existing systems.

Yes. Core Sensing offers solutions for integrating existing sensors into wireless measurement systems and IoT platforms. Combined with Primosensor’s sensors and measurement technology, these solutions provide customized solutions—from data acquisition to data delivery.

“From the Sensor to the Cloud” describes an end-to-end solution in which measurement data is collected, transmitted wirelessly, and then visualized in apps or cloud dashboards. Primosensor is responsible for developing the sensor and measurement technology, while Core Sensing provides the wireless communication as well as the cloud and software integration.

Are you also looking for the ideal force absorber?

We’d be happy to help you find the right force transducer with wireless data transmission from our product line or advise you on custom solutions.

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Primosensor products at a glance:

Force transducers

Load cells & weighing modules

Torque Transducers and Measuring Rings

Strain transducers & press-fit sensors

Instruments / Amplifiers

Test & Measurement Systems

Accessories

Online store
for standard designs

A Strong Partnership for Smart Processes

The precision of proven strain gauge force measurement technology now combines with state-of-the-art wireless telemetry and IoT intelligence. Experience the future of industrial measurement data acquisition.

Your Benefits at a Glance

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